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Inactive JTEG Project Summaries


PROJECT NUMBER:  37867

TITLE:  Performance Evaluation Equipment for Electro-Optic and Infrared Imaging Systems

CODE:  Canceled

UPDATE SUBMISSION DATE:  1996-04-29

NARRATIVE:  The objective is to provide evaluation methods and support equipment for the test and evaluation of Electro-Optical (EO) and Infrared (IR) reconnaissance systems. The equipment will present EO and IR moving targets in the laboratory which simulates real tactical and ground truth objects. It provides for an imagery interpreter. It will evaluate digital and analog image date to provide the necessary figures of merit to insure the reliable performance of new and repaired imaging systems. This equipment will fill a void in imagery evaluation created by an evolution from filmed reconnaissance to newer technology.

AIR FORCE APPLICATION:  Reconnaissance Imagery

FUNDING:  REPTECH (Proposed)

STATUS:  This project is Canceled. The requirement for the proposed REPTECH funding of the subject equipment is not needed at this time due to cancellation of the Advanced Air Reconnaissance Program (ATARS) contract. If the requirement returns in the future another request will be submitted.

IMPLEMENTATION DATE:  FY93

INITIAL SUBMISSION DATE:  19910429

KEY WORDS:  Electro-Optical, Infrared, Imagery

LEAD SERVICE:  Air Force

Depot Maintenance Technology Information


PROJECT NUMBER:  78

TITLE:  Performance Specifications

CODE:  Canceled

UPDATE SUBMISSION DATE:  1991-06-14

NARRATIVE:  This project is to combine the automated material handling systems at Tooele to be capable of serving the maintenance and the supply directorate.

ARMY APPLICATION:  All tactical vehicles, components, heavy construction equipment

FUNDING:  FY85 - $300,000

STATUS:  Canceled. No further updates.

INITIAL SUBMISSION DATE:  19850103

KEY WORDS:  Automated, Handling, Materials, System

LEAD SERVICE:  Army

Depot Maintenance Technology Information


PROJECT NUMBER:  21

TITLE:  Photonitride Coating for Integrated Circuits (IC)

CODE:  Canceled

UPDATE SUBMISSION DATE:  1994-04-26

NARRATIVE:  To use low-temperature photochemically-deposited silicon nitride over the repaired/finished semiconductor devices and enhance their reliability. The Photonitride layer is a barrier against moisture and the penetration of mobile ions into sensitive areas of the solid-state devices. The silicon nitride passivation process inhibits corrosion due to moisture at wire interconnect sites, thus leading to their enhanced reliability.

NAVY APPLICATION:  F14A, A-6

FUNDING:  TBD 600K

STATUS:  This project has been Canceled.

INITIAL SUBMISSION DATE:  19830916

KEY WORDS:  Coating, Electronics, Photonitride, Semiconductor

LEAD SERVICE:  Navy (NAVAIR)

Depot Maintenance Technology Information


PROJECT NUMBER:  74

TITLE:  Plastic Media Blast

CODE:  Completed

UPDATE SUBMISSION DATE:  1991-08-02

NARRATIVE:  This area covers a pilot project for the Army that deals in stripping of paint from any type of surface. This project is to analyze and recommend plastic media parameters for several types of surfaces and to strip paint from helicopters.

AIR FORCE APPLICATION:  F4 aircraft/aircraft with exterior skin thickness great

ARMY APPLICATION:  Wide Spread

NAVY APPLICATION:  All airframes

FUNDING:  FY86 - $666,026

STATUS:  Contract #DAAC83-86-C-0064. Project has been completed.

INITIAL SUBMISSION DATE:  19850103

KEY WORDS:  Blast, Helicopters, Paint, Removal, Stripping

LEAD SERVICE:  Army

COMMENTS:  PMB operation is in force. Now blasting UH-1, AH-1, and UH-60 helicopters.

Depot Maintenance Technology Information


PROJECT NUMBER:  11804

TITLE:  Plastic Media Blast Recycling System

Project to be added soon. Please check back at a later date.

Depot Maintenance Technology Information


PROJECT NUMBER:  9025

TITLE:  Plastic Media Blasting (Aircraft Airframes)

NARRATIVE:  To meet increasingly tight wastewater discharge standards, aircraft will be stripped using Plastic Media Blasting (PMB) in lieu of chemical stripping (when approved by NAVAIR). Wastewater generated by chemical stripping requires treatment before discharge. Waste products generated by PMB contain chromium, cadmium and blasting grit. PMB process discharge does not require treatment, hence, the disposal cost is significantly lower than that of the chemical stripping process.

FUNDING SOURCE/COST:  $450,000/$670,000 Per Year Based on Savings in Labor

APPLICATION INITIATIVES/ORG:  Aircraft Paint Stripping

POLLUTANT/WASTE STREAMS:  Hazardous Waste

GOVERNING REGS/LAWS:  Bay Area Air Quality Management District (BAAQMD), Regulation 8, Rule 29 on Aerospace Coating

STATUS:  Completed.

Feb 89 Approval of PMB Aircraft Airframe Stripping is Still Pending with NAVAIR.  Air Pollution Permit Has not Been Obtained to Allow PMB.
Oct 96 Approval of PMB Aircraft Airframe Stripping has been approved.  Project is closed.

Depot Maintenance Technology Information


PROJECT NUMBER:  8965

TITLE:  Plastic Media Blasting (PMB)

NARRATIVE:  Plastic media blasting is being evaluated as an alternative to chemical paint stripping in an effort to minimize HW generation. Currently four glove boxes are in use and a walk-in booth is being modified for PMB.

FUNDING SOURCE/COST:  $7,800 Per Glove Box

APPLICATION INITIATIVES/ORG:  All Navy Aircraft and GSE

POLLUTANT/WASTE STREAMS:  Water, Solid

GOVERNING REGS/LAWS:  RCRA

STATUS:  Completed.

Nov 88 Under implementation.
Apr 94 PMB boxes are installed and operating. PMB is an effective alternative to chemical paint removal. However, limitations still exist on aircraft applications, i.e.; honeycomb panels, thin skin, fiberglass.

Depot Maintenance Technology Information


PROJECT NUMBER:  11776

TITLE:  Plastic Media Blasting of Components

NARRATIVE:  Replacing four hot tank paint strippers of 1400 gallons each with the use of plastic media blast techniques.

FUNDING SOURCE/COST:  DBOF

APPLICATION INITIATIVES/ORG: Water effluent from IWTP, air emissions of methylene chloride.

POLLUTANT/WASTE STREAMS:  TTO (total toxic organics): phenol/methylene chloride

GOVERNING REGS/LAWS:  BAAQMD limits on phenolics and methylene chloride; EBMUD limit on TTO.

STATUS:  Completed.

Sep 89 4 walk-in booths, 4 hand booths are used. 1 Pauli and Griffin portable blaster is used. 70-80% of components are subject to PMB use.
May 94 Completed.

Depot Maintenance Technology Information


PROJECT NUMBER:  9020

TITLE:  Plastic Media Paint Removal Booth

NARRATIVE:  This booth eliminates the need for hazardous chemical strippers to remove paint from aircraft parts. The system employs equipment similar to conventional sand blasting units to propel small plastic pellets at the aircraft's surface. The plastic pellets rapidly remove paint from the surface while doing no damage to the underlying substrate. Cost savings  with this system are tremendous due to the reduced depainting time and hazardous waste treatment cost avoidance.

FUNDING SOURCE/COST:  Project Cost - $95,000

APPLICATION INITIATIVES/ORG:  Paint Strippers and Paint Chips from Aircraft Depainting

POLLUTANT/WASTE STREAMS:  Paint Chips; Phenol; Methylene Chloride

GOVERNING REGS/LAWS:  RCRA and Oklahoma Air Pollution Control Regulation 3.8

STATUS:  Completed.

LESSONS LEARNED:  To purify plastic media so it can be recycled, LIPEP will retrofit system with heave particle separator. Currently are replacing media on a periodic basis. Successful: 3 1/2 year payback.

Depot Maintenance Technology Information


PROJECT NUMBER:  199

TITLE:  Plastic Particle Paint Removal on Aircraft

CODE:  Completed

UPDATE SUBMISSION DATE:  1991-05-29

NARRATIVE:  Project includes 160 cuft blast pot and all equipment required to blast, separate and recover plastic particles. It includes eight hoses, a bucket feed elevator, hopper, separators, etc. Equipment was purchased for prototype of plastic paint stripping method on C-141, C-130 and F-15 aircraft plastic systems. Modify existing facilities for plastic particle paint removal. One F-15 has been prototyped.

AIR FORCE APPLICATION:  Aircraft paint removal

FUNDING:  Proposed DMIF Complete.

IMPLEMENTATION DATE:  FY91 - complete

INITIAL SUBMISSION DATE:  19870613

KEY WORDS:  Cleaning, Coating Removal, Paint, PBB, Stripping

LEAD SERVICE:  Air Force

Depot Maintenance Technology Information


PROJECT NUMBER:  41414

TITLE:  Plastic Media Pellet Blast

NARRATIVE:  Plastic media pellets, driven under pressure, to remove paint from aircraft surfaces. Studies are now focusing on thermoplastic beads, and improving media-paint chip separation technologies.

STATUS:  Canceled.

Apr 96 OO-ALC is now leasing their PMB pellets from a supplier and returning the used bead material for recycling.  Project is canceled.

Depot Maintenance Technology Information


PROJECT NUMBER:  37928

TITLE:  Plating - Ion Exchange for Chrome Recovery

NARRATIVE:  Ion Exchange for Chrome Recovery processing is similar to a home water softener. A chemical resin in bead form is contained in a vessel. The resin is electrically charged to allow for removal of positively charged species, (nickel, iron, copper), or negatively charged species, (chlorides, chromates, sulfates).

FUNDING SOURCE/COST:  $80K, (FY89)

APPLICATION INITIATIVES/ORG:  Reclaiming plating solutions for reuse

POLLUTANT/WASTE STREAMS:  Heavy metals

GOVERNING REGS/LAWS:  CWA, RCRA

STATUS:  Canceled.

Jul 91 Bid review held the week of 07/15/91, contract to be awarded the week of 07/22/91.
- CCAD has installed a system which is operational.  The first half of the system deionizes and recirculates the chrome plating rinsewater and captures the chrome as "chromate" in the anion column.  The second half of the system reforms chromic acid from the chromate and also reforms the sodium hyroxide used to wash the anion column.  PROBLEM:  chlorides present in the water system are also captured with the chromate in the anion column and are reformed to chlorine gas and hydrochloric acid.
Mar 94 CCAD will be installing a new deionized water system which lower the chloride in the make-up water.
Aug 96 Project was canceled

Depot Maintenance Technology Information


PROJECT NUMBER:  37927

TITLE:  Plating - Ion Vapor Deposition

NARRATIVE:  Ion Vapor Deposition is a process by which aluminum is vaporized and adheres to parts. The process requires strict controls, a vacuum, proper air conditioning, dehumidifying, and avoidance of contaminates.

FUNDING SOURCE/COST:  $900K, (FY91)

APPLICATION INITIATIVES/ORG:  Substitution for cadmium plating

POLLUTANT/WASTE STREAMS:  Heavy metals

GOVERNING REGS/LAWS:  CWA, RCRA

STATUS:  Canceled.

- Contract through NADEP Norfolk (# N00189-91-R-0123) to be awarded 10-01-91.
Aug 93 This project will be tracked through accession number 41376.

Depot Maintenance Technology Information


PROJECT NUMBER:  37929

TITLE:  Plating - In Tank Filter Technology

NARRATIVE:  The In-Tank Technology System uses a submersible pump to draw liquid through a filter medium.  The entire filtration system is contained in the tank; consequently, if the system fails mechanically, all of the solution is contained within the process tank. Increased agitation allows for better circulation of plating solutions.

FUNDING SOURCE/COST:  $25K, FY89

APPLICATION INITIATIVES/ORG:  Plating process tanks

POLLUTANT/WASTE STREAMS:  Heavy metals, solution contaminates

GOVERNING REGS/LAWS:  CWA, RCRA

STATUS:  Project is complete with continued expansion of use. Project was very successful in filtering cadmium plating solutions without risk of chemical spills.

Depot Maintenance Technology Information


PROJECT NUMBER:  37926

TITLE:  Plating - Porous Filter Technology

NARRATIVE:  Porous Pot Filter. Liquid is routed through the porous pot where contaminates are extracted from solution. The filter is periodically cleaned and contaminates are removed as solid wastes.

FUNDING SOURCE/COST:  N/A

APPLICATION INITIATIVES/ORG:  Plating solutions, cleaning solutions

POLLUTANT/WASTE STREAMS:  Heavy metals, sludges

GOVERNING REGS/LAWS:  CWA, RCRA

STATUS:  Project terminated in favor of In Tank Filter Technology.

Depot Maintenance Technology Information


PROJECT NUMBER:  11799

TITLE:  Plating Shop Rinsewater Recycling Project

NARRATIVE:  This project provides for design and construction by contract of a system to provide recycled water generated by the plating facility at Bldg 243G that is of a quality suitable for reuse in the plating facility, i.e., <50 micromhos.   The system will recycle 100% of the rinse water generated.

FUNDING SOURCE/COST:  $1,828M over four years. Basic contract amount: $1.127M

APPLICATION/SOURCEElectroplating

POLLUTANT/WASTE STREAMS:  Electroplating wastewater

GOVERNING REGS/LAWS:  40 CFR 265/NPDES

STATUS:  Completed.

Apr 91 65% Complete.
Apr 96 Implemented and working successfully.

Depot Maintenance Technology Information


PROJECT NUMBER:  11777

TITLE:  Plural Component Mixing Unit

NARRATIVE:  Using plural component mixing unit to eliminate the pre-mixing step. Resin and catalyst are stored in two separate pots. The two components are mixed right before spraying.

FUNDING SOURCE/COST:  Undetermined

APPLICATION INITIATIVES/ORG:  Hazardous waste disposal

POLLUTANT/WASTE STREAMS:  Waste paint and solvent

LESSONS LEARNED:  Hazardous waste was reduced by eliminating the pre-mixing step.

Mar 87 Aircraft paint shops at NADEP Alameda are equipped with plural component mixing units.  Material cost and waste disposal are now significantly reduced.
Oct 96 Final test results from NADEP Cherry Point show unsatisfactory results.  Project is closed.

Depot Maintenance Technology Information


PROJECT NUMBER:  57545

TITLE:  PMB Paint Waste Biodegradation

NARRATIVE:  This project would develop cultures to biodegrade mixed PMB-paint wastes, for pre-pilot plant incorporation. In Task I of this proposed study, representative PMB and PMB-paint waste samples will be obtained from Hill Air Force Base (HAFB) and/or Kelly Air Force Base (KAFB) and characterized. TRA's PMB and PMB-paint waste degrading microbial system(s) will then be tested. An initial reaction rate will be established for each system and the most promising identified; in Task II, constituent isolation, characterization and/or identification will be performed. Constituent biodegradation reactions rates will also be established. Tests will  determine if pure or mixed cultures are required to degrade the PMB and  PMB-paint wastes; in Task III, temperature, pH, aeration, pigmentation and particle size will then be evaluated as a function of each degradation activity. Successful cultures will then be ranked; in Task IV, biodegradation will be optimized and final reaction rates established. Environmentally safe biodeterioration will be assured; in Task V, data for necessary design pre-pilot plant parameters will be identified and quantified. An engineering report will be produced.

FUNDING SOURCE/COST:  SA/ALC, 625K

STATUS:  Canceled.

Nov 92  Samples were removed from two sequential bioreactors that were actively degrading paint waste (300 micron) previously acquired from KAFB. These samples were plated on TGY agar plates and incubated at 30 degrees C and 37 degrees C. Daily analysis over a period of several weeks revealed the presence of 5 different microorganisms, 3 of which appeared within 2 days while the other 3 appeared at day 3  & 4. It is believed that these last two organisms do not contribute to the biodegradation; the majority of  the analysis will therefore be done with the first 3. Upon isolation,  a series of tests were completed to identify each organism.
Jan 93 Further experiments allowed TRA to identify 2 of the 3 primary  organisms to the species level:  Bacillus cereus, Pseudomas pictorum, Pseudomonas sp. In addition, the paint-waste material  (<300 micron previously acquired from KAFB) have been studied for characterization and development of an assay. These tests involved extraction, separation and analysis via thin layer chromatography (TLC) and gas chromatography (GC).
Feb 93 Establishing Initial Reaction Rates in TRA's Biodegrading Cultures. Identifying most promising PMB and PMB Paint Waste Biodegradation System(s). Acquire two new samples from KAFB:  one line and one coarse ground. Evaluate each PMB and PMB-Paint Waste Biodegradation Reaction Rate as a function of temperature, ph, aeration, pigmentation, and particle size. Prioritize each culture for further study. Optimize Biodegradation Batch Rates for rapid and efficient PMB and PMB-paint degradation. Establish Final Reaction Rates. Assure environmentally safe biodeterioration. Quantify Data for Design and Construction of Pre-Pilot Plant. Produce an Engineering Report with Installation and Operating Costs Estimates in a Defined Flowsheet.
Aug 93 A final report is in progress.
Feb 94 This project is considered closed by the Air Force. The TRA Technical Report of November 1993 has been distributed by AFMC.

Depot Maintenance Technology Information


PROJECT NUMBER:  11774

TITLE:  Polysulfide Sealant Stripper

NARRATIVE:  Use BND 1567LS stripper to remove paint and sealants from aircraft exterior surfaces.

FUNDING SOURCE/COST:  DBOF

APPLICATION INITIATIVES/ORG: Water effluent from IWTP, air emissions of meyhylene chloride.

POLLUTANT/WASTE STREAMS:  TTO (toxic organics): phenol/methylene chloride and air

GOVERNING REGS/LAWS:  BAAQMD limits on phenol and methylene chloride. EBMUD limits on TTO.

STATUS:  Completed.

Depot Maintenance Technology Information


PROJECT NUMBER:  11780

TITLE:  Porous Pot Bath Purifier for Chromium Plating

NARRATIVE:  Chromium plating solutions can be contaminated with copper, trivalent chromium and other cations.  Plating rate will decrease by as much as 25% when solution is contaminated.  Use porous pots solution purification unit to remove cations contamination.  It is easy to use and it is inexpensive.

FUNDING SOURCE/COST:  DBOF. The unit costs under $1,000. Can save $2,000 a year  based on 2,500 gallons of plating solutions being disposed of for 5 years.

APPLICATION INITIATIVES/ORG:  Wastewater

POLLUTANT/WASTE STREAMS:  Electroplating effluent

Oct 89 Project proposed.
Oct 96 Projected never materialized.  Project is closed.

Depot Maintenance Technology Information


PROJECT NUMBER:  42568

TITLE:  Porous Pot Filter

NARRATIVE:  Liquid is routed through the porous pot where contaminants are extracted from solution. The pot is periodically cleaned and contaminants are removed as solid wastes.

STATUS:  Active

Depot Maintenance Technology Information


PROJECT NUMBER:  324

TITLE:  Portable Coordinate Measurement System

CODE:  Canceled

UPDATE SUBMISSION DATE:  1993-01-19

NARRATIVE:  The electronic theodolite measures angles and accumulates data. The theodolite shall read to 0.1 second and use opto-electronic scanning for absolute angle measurement. It will be capable of achieving an accuracy of 0.3 arc seconds and will automatically correct for vertical index and horizontal collimation errors. The standing axis can be leveled to better than one arc second. The measurement system will be used to measure distances between frames.

NAVY APPLICATION:  Naval Shipyards (NSY Philadelphia)

FUNDING:  ACP (CEIP)

STATUS:  The unit is presently operated by Shop 38 (the outside marine machinist) for setting positions of foundations on the USS Constellation (CV-64). It serves to precisely and accurately locate a given position. In so doing it provides an excellent complement to photogrammetry. This has been demonstrated on wet accumulator foundations and on arresting gear engines.

IMPLEMENTATION DATE:  In use

INITIAL SUBMISSION DATE:  19871001

KEY WORDS:  Laser, Measurement, Theodolite

LEAD SERVICE:  Navy (NAVSEA)

Depot Maintenance Technology Information


PROJECT NUMBER:  271

TITLE:  Portable Hydrogen Determinator

CODE:  Canceled

UPDATE SUBMISSION DATE:  1991-04-29

NARRATIVE:  Corrosion on high strength steels on LGM-30 and on aircraft components leads to questions of hydrogen embrittlement which may occur during the corrosion process. There is a laboratory method for determining parts that have absorbed hydrogen, but no portable equipment exists to determine the quantity of hydrogen in an actual part. An proposal was submitted to miniaturize a lab-type instrument that is capable of quantifying the amount of hydrogen content in large items that cannot be brought to the laboratory.

AIR FORCE APPLICATION:  Aircraft hydrogen embrittlement detection system

FUNDING:  MST

IMPLEMENTATION DATE:  Canceled

INITIAL SUBMISSION DATE:  19870613

KEY WORDS:  Embrittlement, Inspection, Metal, NDI, Test

LEAD SERVICE:  Air Force

COMMENTS:  Lab testing results were erratic. Funding for a portable system was not approved.

Depot Maintenance Technology Information


PROJECT NUMBER:  8975

TITLE:  Power and Inertia Simulator (PAISI)

NARRATIVE:  MZAD tank test track, located adjacent to housing areas, had been utilized beyond capacity. Project was initiated in 1984 as an MM&T project. It is completed and allows simulation of driving attitudes encountered on a test track, accumulation of reproduceable data and data analysis.

FUNDING SOURCE/COST:  Project initiated 2 Aug 84, funded with MMT/PA, $1.83M

APPLICATION INITIATIVES/ORG:  Noise and Emissions are Being Contained

POLLUTANT/WASTE STREAMS:  Noise, Emission

GOVERNING REGS/LAWS:  Executive Order 12088, 13 Oct 1978, Federal Compliance With Pollution Control Standards; German "Bundes Immissionsschutzgesetz".

STATUS:  Project Completed, Full Utilization as of 1st Qtr FY90

Depot Maintenance Technology Information


PROJECT NUMBER:  106

TITLE:  Power Flush

CODE:  Completed

UPDATE SUBMISSION DATE:  1991-05-30

NARRATIVE:  A power flush system that will effectively eliminate all contaminates in the critical carbon seal areas of jet engines.

AIR FORCE APPLICATION:  Jet engines

FUNDING:  PRAM $68,400

STATUS:  Air Force to keep others informed of status

INITIAL SUBMISSION DATE:  19870611

KEY WORDS:  Contaminated, Disposal, Engines, Power Flush

LEAD SERVICE:  Air Force

COMMENTS:  PRAM Report No. 83-MA13, submitted Jan 90.

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PROJECT NUMBER:  308

TITLE:  Precision Measurement Laser System

CODE:  Completed

UPDATE SUBMISSION DATE:  1991-06-12

NARRATIVE:  A Hewlett-Packard Model 5528A laser measurement system is currently being utilized in precision mechanical calibration functions. The system uses a Hene laser and associated optical accessories. An on-going effort is underway to expand uses of this system. Present use is confined to mapping contours of surface plates. Natural progression to machining equipment such as milling machines and numerically-controlled metal-finishing tools is expected.

MARINE APPLICATION:  Measurement mechanical calibration

FUNDING:  DMA funds

IMPLEMENTATION DATE:  Currently in use. No further updates required.

INITIAL SUBMISSION DATE:  19871001

KEY WORDS:  Calibration, Laser, Mapping, Measurement

LEAD SERVICE:  Marine Corps

Depot Maintenance Technology Information


PROJECT NUMBER:  9034

TITLE:  Precision Measurement of Contours (MCLB Barstow)

CODE:  Completed

UPDATE SUBMISSION DATE:  1995-01-26

NARRATIVE:  In the overhaul of the TOW missile launcher or optical sighting and ranging equipment at MCLB Barstow, optical repair part components must have proper surface contours. The precision measurement of contours laser system will provide a method to inspect incoming optical elements. A phase measuring interferometer can be used to effectively determine the contour of the optical elements, determine if they are within tolerance and provide hardcopy results.

MARINE APPLICATION:  TOW missile launcher or Optical Sighting and Ranging

STATUS:  Precision Measurement of Contours - System is installed and has been working without any major problems. Continued training and equipment upgrading is essential. This project is completed.

INITIAL SUBMISSION DATE:  19890601

KEY WORDS:  Contours, Laser, Optical

LEAD SERVICE:  Marine Corps


Depot Maintenance Technology Information | Joint Technology Exchange Group